Manufacturing Automation

Automate the production steps that drain your margins.

For textile factory owners and production managers ready to replace slow manual cutting, marker planning and skill dependent sewing with consistent, automated throughput.

Al Borj supplies and commissions Juki automatic sewing units, Richpeace laser cutting, CAD and automated spreading systems, GBOS laser cutters, TopSew automatic pocket machines and FK Group cutting beds, with local UAE installation, operator training and annual maintenance support.

Laser cuttingAutomated spreadingCAD marker planningAutomatic sewing units
Richpeace laser cutting system running in production
We know this floor

When the cutting room runs on manual skill, quality changes with the operator.

Marker waste is invisible until too late
Manual marker planning hides fabric loss until the order is already cut, and by then the cost is gone.
Cutting errors multiply downstream
Small deviations at the cutting table become sewing room rejects and QC holds that stop your line.
Scaling means hiring more people
Without automation, each extra order means another operator, so labour costs climb faster than output.
Inconsistent cuts reach the customer
Hand cutting varies operator to operator. Repeated complaints about sizing hurt your reputation and your margins.
§ Why it matters

From a manual cutting room to a consistent production line

Efficiency and consistency are the same problem

A manual cutting room depends on operator skill to hold tolerance across a long shift. Automation reduces that variability. CAD nests the marker before you cut, an automated table repeats the same programmed path ply after ply, and a laser cuts complex shapes from a digital file rather than a hand-guided blade. Where that pays off depends on your fabric, ply count and volumes, and we will work those numbers with you.

The right automation fits your products, not the other way around

Richpeace builds cutting-room automation across the range, from laser systems for detail cutting and embroidery to large-format automatic spreading and cutting lines for apparel and home textile. FK Group adds automated cutting beds where fabric type or ply count demands it, and GBOS adds laser cutting and marking. Juki and TopSew carry the same idea into the sewing room, with automatic units for pockets, welts and serging. Al Borj specifies, installs and supports the configuration that fits your factory, across the UAE, Saudi Arabia and the wider GCC.

See it in action

Automation working on a real textile production floor

Richpeace laser cutting running in production
Richpeace laser cutting running in production
FK Group Tecno Freccia automated cutting bed
FK Group Tecno Freccia automated cutting bed
Richpeace automatic spreading and cutting system
Richpeace automatic spreading and cutting system
CAD marker planning and plotting workflow
CAD marker planning and plotting workflow
§ The lineup

The machines that automate your cutting and sewing rooms

The Juki, Richpeace, GBOS, TopSew and FK Group machines Al Borj supplies, installs and services, from laser cutting and CAD marker planning through to automatic pockets, welts and serging. Tap any machine to get a quote on WhatsApp.

Laser · Cutting & engraving
GH1610
CO2 laser cutting and engraving machine
  • TypeCO2 laser cutting and engraving
  • Best forFabric, leather and synthetic panel cutting
  • Working area (GBOS)1600mm x 1000mm
  • Laser power (GBOS)90W
Cuts panels from a PLT or DXF file, so a new shape is a new file and not a new cutting die. Send us a sample of your material and we will test the cut.
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Cutting · Automated Bed
Automatic conveyor cutting system
  • TypeAutomatic conveyor cutter
  • Best forMulti-ply cutting, woven and knit fabrics
  • DutyContinuous
  • Ask usTable width and ply height
A conveyor cutter for apparel and technical textile production. Send us your fabric types and ply height and we will quote it.
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Richpeace Automatic Spreading & Cutting, Automated cutting-room system
Spreading · Cutting · Automated
Richpeace Automatic Spreading & Cutting
Automated cutting-room system
  • TypeAutomatic spreading and cutting
  • Best forHigh-volume apparel and home textile
  • WorkflowRoll to spread lay to cut panel
  • Ask usTable length, fabric width and ply height
For factories ready to automate the whole workflow from roll to cut panel, with less manual handling in between. Send us your fabric width and daily output and we will size the line.
CAD · Marker Planning
RPGP-MJ
CAD inkjet marker plotter
  • TypeCAD inkjet marker plotter
  • Best forApparel and home textile marker plotting
  • WidthRichpeace states up to 3.2 m
  • Ask usYour plot width and CAD file format
Plot full-size markers straight from your CAD files instead of drawing them by hand. Ask us about Richpeace Garment CAD software if you also need to nest the marker on screen first.
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Laser · Detail cutting & engraving
CO2 laser cutting and engraving machine
  • TypeCO2 laser cutting and engraving
  • Best forDetail panels, patches and engraved marks
  • Table sizes (Richpeace)900x600mm up to 1600x1000mm
  • Files (Richpeace)PLT, DXF, AI, CDR and DST
The laser that sits inside the Richpeace workflow. It takes files straight from Richpeace garment CAD, cuts detail panels and engraves marks on the same bed. Send us your panel drawing and we will confirm the table size.
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Juki AP-876, Automatic jeans pocket setter
Sewing · Automatic pocket setting
Juki AP-876
AP-876
Automatic jeans pocket setter
  • TypeAutomatic jeans pocket setter
  • Best forHip pockets on jeans and casual wear
  • Sewing area (Juki)250mm x 250mm
  • Max speed (Juki)4,000 sti/min
Folds the pocket, places it on the body and sews it in one cycle, so the finish does not change with the operator. Juki states 9.9 seconds per pocket on a 340 stitch pocket. Send us a photo of your pocket and we will confirm the jig.
Juki APW-895N and APW-896N, Lockstitch automatic welting machine
Sewing · Automatic welting
Juki APW-895N and APW-896N
APW-895N / APW-896N
Lockstitch automatic welting machine
  • TypeAutomatic welt pocket machine
  • Best forWelt pockets on suits, jackets and trousers
  • Max speed (Juki)3,000 sti/min
  • Sewing length (Juki)18mm to 220mm
Sews single and double welt pockets with flaps and changes between them from the panel. Juki states the APW-896N adds slanted pockets. Send us a photo of your pocket and we will confirm which model fits.
Juki PS-800 Series, Pattern seamer
Sewing · Programmable
Juki PS-800 Series
PS-800
Pattern seamer
  • TypeProgrammable pattern seamer
  • Best forRepeat seam shapes on panels and parts
  • Files (Juki)DXF, AI, PLT and DST
  • Max speed (Juki)3,000 sti/min
Sews the seam path from a pattern file, so every piece gets the same shape. Juki states an RFID or barcode reader calls up the sewing program automatically. Send us your panel and we will confirm the sewing area.
Juki ASN-690, Automatic serging machine
Sewing · Automatic serging
Juki ASN-690
ASN-690
Automatic serging machine
  • TypeAutomatic serging machine with stacker
  • Best forOvercasting cut panels for jeans and trousers
  • Machine head (Juki)MO-6904S overlock
  • Max speed (Juki)8,000 sti/min
Overcasts cut panels and stacks them automatically on a preset seam count, so one operator feeds the machine instead of guiding every panel. Tell us your panel length and floor space and we will confirm the table type.
TopSew TS-299, Fully automatic pocket setting machine
Sewing · Automatic pocket setting
TopSew TS-299
TS-299
Fully automatic pocket setting machine
  • TypeAutomatic patch pocket setter
  • Best forPatch pockets on shirts and garments
  • Pocket range (TopSew)120 to 220mm by 100 to 220mm
  • Pocket rate (TopSew)6 to 8 per minute
Folds, positions and sews a patch pocket in one cycle. TopSew states the folder works in seven directions at the same time. TopSew is a new line for Al Borj, so ask us for a demonstration rather than a reference.
TopSew TS-995, Automatic laser pocket welting machine
Sewing · Laser welting
TopSew TS-995
TS-995
Automatic laser pocket welting machine
  • TypeAutomatic welt pocket machine with laser
  • Best forWelt and jetted pockets on trousers
  • Pocket range (TopSew)90 to 220mm long, 10 to 40mm wide
  • Laser head (TopSew)150W
Folds the welt from four directions, sews it and cuts the pocket opening with a laser head instead of a knife. TopSew is a new line for Al Borj, so ask us for a demonstration rather than a reference.
Laser · Camera positioning
GN1080CCD
Camera CO2 laser cutting machine
  • TypeCamera positioned CO2 laser cutter
  • Best forEmbroidery patches and woven labels
  • Working area (GBOS)850mm x 600mm
  • Laser power (GBOS)90W
A camera reads the shape on the sheet and the laser follows it, so patches and labels are cut to their own edge at any angle. Send us a sheet of your patches and we will test the cut.
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From the catalogue

Machines for manufacturing automation

Delivery, installation and service are available on the machines below across the UAE and the GCC. Ask us what is included in your quote.

FK Group UNICONT automatic fabric spreading system

FK Group UNICONT, Automatic Fabric Spreading System

Fabric Spreading Machine

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FK Group Tecno Biliardo static automatic cutting system

FK Group Tecno Biliardo, Static Automatic Cutting System

Fabric Cutting Machine

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FK Group Tecno Freccia conveyor automatic cutting system

FK Group Tecno Freccia, Conveyor Automatic Cutting System

Fabric Cutting Machine

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Richpeace car-interior flatbed scanning digitizer scanning a car seat trim pattern on its flatbed

Richpeace Car-Interior Flatbed Scanning Digitizer, automotive trim pattern scanning

Digitizer

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Richpeace Garment CAD V10.0 pattern design, grading and marker making software

Richpeace Garment CAD, Pattern Design, Grading and Marker Software

CAD Software

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FK Group Ultracut-ML single ply automatic cutting system

FK Group Ultracut-ML, Single Ply Automatic Cutting System

Fabric Cutting Machine

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FK Group IRON 30 automatic conveyor cutting system

FK Group IRON 30, Automatic Conveyor Cutting System

Fabric Cutting Machine

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FK Group IRON Heavy heavy duty automatic cutting system

FK Group IRON Heavy, Heavy Duty Automatic Cutting System

Fabric Cutting Machine

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FK Group Universal Cutting System automatic conveyor cutter

FK Group Universal Cutting System, Automatic Conveyor Cutting System

Fabric Cutting Machine

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Eisenkolb PCS-3000 programmable X-Y universal blind cutting table

Eisenkolb PCS-3000, Programmable X-Y Universal Blind Cutting Table

Automatic Fabric Cutter

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Richpeace laser engraving and cutting machine, CO2 flatbed

Richpeace Laser Engraving and Cutting Machine, CO2 flatbed for fabric and leather

Laser Cutting Machine

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GBOS XXP4-180 galvo CO2 laser marking and cutting machine

GBOS XXP4-180, galvo laser marking and perforating machine

Laser Marking Machine

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GBOS GN1080CCD camera CO2 laser cutting machine

GBOS GN1080CCD, camera laser cutter for embroidery patches and woven labels

Laser Cutting Machine

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GBOS GH1610 CO2 laser cutting machine

GBOS GH1610, CO2 laser cutting machine for fabric and leather

Laser Cutting Machine

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Eisenkolb AGA-2300DP automatic vertical fabric cutter

Eisenkolb AGA-2300DP, Automatic Vertical Fabric Cutter

Automatic Fabric Cutter

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Ngai Shing NS-1150, Fabric & Ribbon Cutting Machine

Ngai Shing NS-1150, Fabric & Ribbon Cutting Machine

Cutting Machine

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Jack T3, Cloth Cutting Machine

Jack T3, Cloth Cutting Machine

Cutting Machine

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Richpeace Automotive Perforation and Sewing Machine, Car Interior Line

Richpeace Automotive Perforation and Sewing Machine, Car Interior Line

Automotive Interior Machine

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Richpeace Automotive Perforation, Embroidery and Sewing Machine, Car Interior Line

Richpeace Automotive Perforation, Embroidery and Sewing Machine, Car Interior Line

Automotive Interior Machine

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Eastman 627PM Plastic Master, Straight-Knife Plastic Cutting Machine

Eastman 627PM Plastic Master, Straight-Knife Plastic Cutting Machine

Plastic Cutting Machine

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Eastman EC-3N, End Cutter for Fabric Spreads

Eastman EC-3N, End Cutter for Fabric Spreads

Fabric Cutting Machine

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Richpeace Flatbed Inkjet Cutting Plotter, marker printing and pattern cutting

Richpeace Flatbed Inkjet Cutting Plotter, marker printing and pattern cutting

Fabric Cutting Machine

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Richpeace Digitizer, pattern digitising table

Richpeace Digitizer, pattern digitising table

Digitizer

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Eastman CD3, Cloth Drill Marker

Eastman CD3, Cloth Drill Marker

Cloth Drill

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Richpeace Magic Inkjet Plotter, wide format marker printing

Richpeace Magic Inkjet Plotter, wide format marker printing

Plotter

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Richpeace RPGP-MJ, CAD Inkjet Plotter

Richpeace RPGP-MJ, CAD Inkjet Plotter

Plotter

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Richpeace RP-TM1512S, Inkjet Marker Plotter and Cutter

Richpeace RP-TM1512S, Inkjet Marker Plotter and Cutter

Cutting Plotter

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Richpeace RPCE-L, Automatic Perforation, Sewing and Embroidery Machine

Richpeace RPCE-L, Automatic Perforation, Sewing and Embroidery Machine

Perforation Machine

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Eastman EC-9N end cutting machine on its table track, trimming a fabric spread to length

Eastman EC-9N, Fully-Automatic End Cutting Machine

Fabric Cutting Machine

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Eastman EC-35 and EC-45 portable round knife cloth cutting machines

Eastman EC-35 / EC-45, Portable Round-Knife Cloth Cutting Machine

Fabric Cutting Machine

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Eastman Brute 627X, Straight-Knife Cutting Machine 8"

Eastman Brute 627X, Straight-Knife Cutting Machine 8"

Fabric Cutting Machine

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Eastman Chickadee D2, Handheld Round-Knife Rotary Cutter 2.25"

Eastman Chickadee D2, Handheld Round-Knife Rotary Cutter 2.25"

Fabric Cutting Machine

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Eastman Cardinal 567, Super-Duty Round-Knife Cutting Machine 7.5"

Eastman Cardinal 567, Super-Duty Round-Knife Cutting Machine 7.5"

Fabric Cutting Machine

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Eastman Cardinal 548, Round-Knife Cloth Cutting Machine

Eastman Cardinal 548, Round-Knife Cloth Cutting Machine

Fabric Cutting Machine

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The machinery behind your line

Automation brands Al Borj supplies and services

How we work

A clear path from production problem to automated line

1
1. Understand the floor
We ask what you make, where work slows down and what cost problem worries you most.
2
2. Specify the setup
We match the machine and workflow to your fabric type, ply count and output target.
3
3. Install and train
We install, commission and train your team so automated production starts cleanly.
4
4. Support after delivery
Local parts, service and annual maintenance in the UAE, so the line keeps running.
In the field

Al Borj went above and beyond in providing solutions for my company.

Straight to a specialist

Get your automation quote on WhatsApp.

Send one message with the machine you want and your fabric type. A production automation specialist will reply. Prefer to talk? Call +971 6 533 3413.