In every sector we serve, speed and consistency are the difference between leading the market and chasing it.

Automation isn’t just about replacing people, it’s about building intelligent systems that integrate cutting, sewing, handling, and inspection into one seamless flow. The result? Fewer stoppages, faster changeovers, and output that never dips below spec.

For confidentiality, we don’t name the clients who trust us with their most critical processes. So you see exactly how automation transforms the bottom line.

  • cutting room: stop throwing money into the bin

    Turn Bottlenecks Into Flow

    Disconnected production steps mean your fabric piles up at cutting, waits for sewing, and bottlenecks before packing. We install SmartMRT overhead conveyor networks that connect the entire factory.

    Pieces move automatically from one station to the next, with real-time routing that bypasses bottlenecks and balances load across lines, eliminating pile-ups and wasted hours.

  • Stitching: From Mistakes to Perfect First Time

    See Everything, Fix Everything; Instantly

    One of our clients was running blind, no real-time view of which operators were ahead, which were falling behind, or why output slowed.
    We installed IoT-enabled sewing machines, cutting tables, and finishing stations feeding live data to a central dashboard. Now, supervisors can see exactly what’s happening across the floor in real time: production rates, downtime, and defect causes and act on problems before they snowball into lost orders.

  • Flow: Keep Production Moving

    Accurate Data Without Slowing the Floor

    Manual data collection was eating hours every day and producing numbers no one trusted. We introduced a Manufacturing Execution System (MES) that automatically captures cycle times, defect counts, and even energy use directly from the machines. Planners now get accurate job costing and OEE reports without interrupting operators, and management can make decisions on facts; not guesswork.

  • a sewing machine tearing fine lace

    Scaling Output Without Scaling Headcount

    One client wanted to grow production but couldn’t add more staff. We installed semi- and fully-automated workstations; auto pocket setters, programmable pattern tackers, and integrated laser + embroidery units.

    The same team now handles far more output, meeting deadlines without overtime or extra wages.

  • Visibility: See Problems Before They Cost You

    Quality Checks That Never Sleep

    Inconsistent inspections between shifts were letting defects through. We added in-line automated inspection systems with cameras and sensors that check every piece in real time: seam alignment, stitch density, print registration and stop defects before they move to the next stage.

    Every product now leaves the floor up to standard, every time.

  • Scaling Without Skilled Labor

    Less Clutter, Faster Orders

    A factory we worked with had aisles full of half-finished work. We introduced single-piece and small-batch flow supported by conveyors and unit production software. Parts only move forward when the next station is ready, which keeps work-in-progress low, clears the floor, and shortens lead times without hiring more staff.

Every delay, every bottleneck, every missed deadline, it’s money off your table.

Al Borj turns disconnected operations into one smooth, intelligent production line that runs faster, wastes less, and delivers more.
Don’t keep building around yesterday’s systems.

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