These stories show how we’ve helped factories cut setup times, reduce material loss, and keep delivery schedules tight; without compromising on quality. Each one gives you the core action and outcome, so you see how precision planning turns into profit.

  • cutting leather for use on a sofa correctly using a machine

    Cutting Leather with Zero Guesswork

    One luxury interiors supplier was cutting hides by hand. Parts didn’t fit perfectly, waste was high, and cutting took too long.

    We installed FK Group automatic cutters with flaw-detection scanners. The AI nesting system placed patterns around natural defects in the hide, cutting to ±0.1 mm accuracy. Every hide gave maximum yield, and parts fit together without trimming.

  • Richpeace Triple Combination Machine.

    Three Jobs, One Machine

    For custom automotive and yacht interiors, decorative perforations, embroidery, and stitching were done on different machines. Each step meant more handling and more risk of misalignment.

    We brought in the Richpeace Triple Combination Machine. It perforates, sews, and embroiders in one automated cycle. The result: perfect alignment, one handling stage instead of four, and lead times cut dramatically.

  • Perfect Heavy-Duty Seams Every Time

    Perfect Heavy-Duty Seams Every Time

    On leather, vinyl, and multi-layer fabrics, topstitching quality changed from piece to piece.
    We supplied JUKI LU & LG series heavy-duty walking-foot and post-bed machines with digital tension and programmable stitch presets. Operators could switch between materials instantly, with every seam consistent in look and strength.

  • a futuristic over head conveyor system holding shirts

    Moving Bulky Parts Without Slowing Down

    Large upholstery pieces were slowing production, just moving them between stations took time and space.

    We adapted the SmartMRT overhead conveyor system for bulky parts. It moved work automatically to the next station, balanced the load, and kept the floor clear. Non-sewing handling time dropped by 30%.

  • a beautiful italian luxury leather sofa

    Decorative Seams Without Human Error

    Some high-value seats were being rejected for small errors—stitch spacing off by a millimeter, quilting angles slightly wrong.

    We installed programmable CNC pattern sewing stations. They ran decorative seams, logos, and quilting on an exact programmed path, every time. Aesthetics became perfect and rejects disappeared.

  • pre-programmed machine libraries.

    Change Products in Minutes, Not Hours

    Switching from yacht cushions to automotive seat panels meant hours changing guides and jigs.

    We fitted quick-change sewing guides, universal clamps, and pre-programmed machine libraries. Now changeovers take minutes, keeping the line running even with mixed orders.

In Upholstery Manufacturing, delays and defects cost more than materials, they cost reputation.

Al Borj delivers automation, accuracy, and local support that keep every stitch consistent, every order on time, and your production running without risk.

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