Home Textiles & Furniture

Sew heavy fabric into finished goods, without breakage, slippage or rework.

For bedding, cushion, mattress and upholstery manufacturers who need strong seams, clean edges and consistent output on heavy, multi-ply materials.

Al Borj builds home textile and furniture sewing lines around Juki heavy-duty machines, the LU-1508NH walking-foot and the DU-1181N, with Eastman cutting, Hashima fusing, Merrow edge-finishing and Richpeace quilting, all installed, trained and supported locally in the UAE.

Heavy-fabric sewingMulti-ply cuttingEdge finishingQuilting
Juki heavy-duty walking-foot sewing machine for home textiles and upholstery
We know this floor

Heavy fabric punishes the wrong machine, and the wrong setup punishes your deadline.

Needles snap at thick corners
Layered seams on cushions, mattress borders and upholstery panels push machines past their limits and halt production.
Layers slip and the seam drifts
When top and bottom plies feed at different rates, the finished seam is off, and rework costs more than the original run.
Closing ops slow the whole line
One difficult joining or edge seam becomes the daily bottleneck that holds back shipment.
Poor finishing loses retail listings
Uneven hems, rough edges and wrinkled goods fail buyer inspections, and the margin hit lands on you.
§ Why it matters

The right line turns a heavy-fabric problem into a production advantage.

Throughput and consistency depend on the right compound feed

Home textile and furniture manufacturing lives or dies on seam integrity across heavy, multi-ply stacks. A machine with needle feed alone cannot control the differential between layers, so you get slippage, skipped stitches and seam-line drift. A walking-foot machine like the Juki LU-1508NH drives the bottom feed, the needle and the walking foot together, so the plies move as one through the stitch. That is what turns a slow, error-prone heavy seam into a repeatable production operation.

Al Borj specifies the full line, not just the machine

The sewing machine is only one link. Eastman round-knife cutting handles multi-ply fabric cleanly. The right fusing press bonds interlinings evenly. Merrow overedging finishes raw edges, and Richpeace quilting builds padded panels for bedding and mattresses. Al Borj designs each link of that line to your materials, volumes and delivery targets, then installs, trains and supports it from the UAE.

See it in action

Machines working on a real home textile floor

Heavy-fabric walking-foot sewing on the production floor
Heavy-fabric walking-foot sewing on the production floor
Eastman round-knife cutting multi-ply fabric stacks
Eastman round-knife cutting multi-ply fabric stacks
Hashima HP-450MS fusing press bonding interlining
Hashima HP-450MS fusing press bonding interlining
Richpeace computerised quilting for bedding and quilts
Richpeace computerised quilting for bedding and quilts
§ The lineup

The machines that run a home textile and furniture sewing line

From heavy-duty walking-foot sewing and multi-ply cutting to fusing, edge finishing and quilting, every link in the production chain, supplied and supported by Al Borj across the UAE and the GCC. Tap any machine to get a quote on WhatsApp.

Sewing · Walking foot
Juki LU-1508NH
Heavy-duty walking-foot sewing machine
  • FeedUnison / walking foot
  • Best forUpholstery, leather, denim, heavy fabric
  • HookLarge vertical-axis hook
  • StrengthEven feed on thick, layered work
For heavy seams in upholstery, leather and denim, where layers must be held together through the stitch.
View product
Sewing · Heavy feed
Juki DU-1181N
Heavy-duty top & bottom feed machine
  • FeedTop and bottom feed
  • Best forCurtains, covers, bags, furnishings
  • StrengthEven feed on layered work
  • UseMedium-heavy materials
For furnishing and cover seams that need even feed without the cost of full unison feed. A dependable heavy-duty machine.
View product
Cutting · Round knife
Cardinal 567
Round-knife cloth cutter
  • TypeSuper-duty round-knife cutter
  • Blade6 in or 7.5 in rotary disc
  • Cutting heightUp to 4.75 in with the 7.5 in blade
  • Best forHigher plies and heavier fabric
The super-duty round knife in the Cardinal range. Eastman lists it with a 6 in or 7.5 in blade and a cutting height up to 4.75 in, for higher ply counts and heavier fabric. Send us your fabric and ply height and we will confirm the blade size.
View product
Fusing · Continuous
Hashima HP-450MS
Continuous fusing press
  • TypeContinuous belt fusing press
  • Best forInterlining bonding at production speed
  • ApplicationCushion panels and decorative components
  • ControlStable thermostat-controlled heat
For steady, production-speed interlining bonding across panel and cushion components. Send us your panel widths for a quote.
View product
Merrow edge finishing machine, Edge finishing and overedging machine
Finishing · Overedge
Merrow edge finishing machine
Edge finishing and overedging machine
  • TypeOveredge and decorative edging
  • Best forRaw-edge finishing on heavy fabric
  • ApplicationBlankets, throws, bedding and upholstery edges
  • Ask usWhich Merrow model suits your product
For durable raw-edge and decorative-edge finishing on home textile and furniture goods. Send us your fabric and edge finish and we will confirm the model.
Quilting · Computerised
RPCQ
Computerised quilting machine
  • TypeComputerised quilting
  • Best forPadded panels for bedding and mattresses
  • ApplicationQuilts, mattress tops, padded covers
  • OutputRepeatable quilt patterns at volume
For bedding and mattress makers building padded panels, with consistent quilt patterns at production volume, programmed once and repeated.
View product
The machinery behind your line

Juki-led, fully supported by Al Borj across the UAE

How we work

From floor audit to production-ready line

1
1. Understand your floor
We ask what you make, what materials you sew and where production slows or quality breaks down.
2
2. Specify the right line
We match the sewing, cutting, fusing, edging and quilting machines to your fabric weight, seam type and output target.
3
3. Install and train
We install, commission and train your team so production starts cleanly from day one.
4
4. Support after delivery
Local parts, service and annual maintenance cover in the UAE, so your line keeps running when it matters.
In the field

Al Borj went beyond simply supplying equipment and provided solutions for my company. Their team worked on the production facility itself, not only the machine list.

Straight to a specialist

Get your sewing line quote on WhatsApp.

Send one message with what you make and the fabric you sew. A home textile specialist will pick it up. Prefer to talk? Call +971 6 533 3413.