When Detail is Currency and Speed is survival. One misaligned hoop or off-register print can ruin the whole order.

Al Borj works with producers who can’t afford mistakes: Factories delivering thousands of perfect logos, perforations, and prints every day. We give them systems that switch designs in minutes, hold alignment to the millimeter, and keep output flowing without pause.

We don’t name names but our clients don’t just meet deadlines, they own them.

  • cutting room: stop throwing money into the bin

    More Heads, More Output, No Waiting

    A growing embroidery house was stuck running orders one hoop at a time: slow output, high labor cost, and constant scheduling headaches. We installed Barudan multi-head embroidery machines with automatic trimming, instant color change, and memory for multiple designs. Paired with auto-hooping systems, operators now load new garments while the machine runs. Idle time is gone, throughput is up, and deadlines are no longer a gamble.

  • Stitching: From Mistakes to Perfect First Time

    Stitch & Cut in One Perfect Pass

    Before, embroidery, appliqué, and laser cutting meant three processes, multiple machines, and endless manual transfers. Misalignments were common and costly. We replaced this with a combined embroidery + laser appliqué system, where the laser is mounted directly on the embroidery head. Every stitch and cut aligns perfectly in one cycle; faster turnaround, flawless finish, and no wasted materials.

  • Flow: Keep Production Moving

    Color That Stays True Across Every Batch

    A print shop’s biggest issue? Customers sending reorders and getting slightly different colors. We solved it with digital DTG printers using calibrated color control and auto-pre-treatment. Whether printing 10 or 10,000 units, today or next month, the colors are identical—keeping brand clients happy and loyal.

  • a sewing machine tearing fine lace

    Perfect Prints, No Waste

    Screen printing errors—over-inking, misalignment, and rework—were eating into profit margins. We delivered CNC-guided screen printing carousels with auto squeegee pressure and flash curing. Every print now has perfect coverage, zero alignment drift, and far less ink waste—making high-volume runs more profitable.

  • Visibility: See Problems Before They Cost You

    Live Eyes on Every Job


    Before, managers only found out about delays after the day was lost. We linked embroidery and printing machines to real-time production software, showing job progress, machine utilization, and downtime reasons live on-screen. Supervisors now solve problems immediately, keeping orders on track and customers confident.

  • Scaling Without Skilled Labor

    Special Effects Without Slowing Down

    Sequins, cording, and chenille once meant extra machines, multiple passes, and long lead times. We integrated Barudan specialty attachments directly into multi-head embroidery units, so special effects are applied in the same production cycle. This cut lead times dramatically and gave clients a new revenue stream without extra labor.

Every misaligned stitch, wasted print, or delayed order costs more than you think.

At Al Borj, we don’t just fix these problems, we turn them into your competitive edge. With 40 years in the region and technicians on call,
Let’s build the line you’ve been dreaming of
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